| Battery & Power Issues
Cut-Off Switches:
[MB] "I think to be truly legal for tech
events (like NHRA) the cutoff switch needs to be installed on the
positive side of the battery. Furthermore, unless you pay attention
to how you wire up the alternator, if you flip the switch when the
engine is running, the engine can stay running due to the alternator
supplying power to the coil.
So the solution is to route the positive
battery cable to one side (call it the +) of the cutoff switch. And
wire the big alternator feed wire to the same post (the + side) of
the cutoff switch. Then run all power for the car from the
other post (the - side) of the cutoff switch to power everything in
the car. Wire the polyfuse up to the + side of the cutoff switch and
I think you will be set as far as keeping power to your computer.
NHRA say you install cut-off switch in '+'
side of battery power or you might not run car at track! This is
what I meant when I said you have to properly wire the alternator
output through the cutoff switch or the alternator will keep the car
running. Of course, depending on what you plan to do with the car,
passing NHRA tech may or may not be an issue. Most cobras can't
legally pass tech anyway due to their rollbar design. I assume FFR
instructs you to wire it up through the '-' side because it is a
simpler way to go."
[65] "When putting in your cutoff switch,
make sure you run a "keep alive" (always hot) wire to the
computer. If not, it will always reset when turned off. I would definitely
switch the positive side. Wouldn't want to take a chance of blowing
the EEC-IV."
[PB] "I believe the idea is to
break the line from the +BAT to the SOLENOID and that's how I wired
mine: +BAT to SW1 and from SW2 to SOLENOID. The keep alive is just a
3 AMP blade fuse jumper between the SW1 and SW2 terminals of the
switch. The idea is to blow the fuse in case of an intruder trying
to start the car w/o the switch turned on.
The idea of the switch is to quickly
remove (for any reason) the BATTERY from the circuit. If the -BAT is
tied to the frame and the engine is grounded to the frame, then the
engine will be self-sustaining if it has a working alternator. The
BATTERY remains connected for two reasons: To recharge and to help
smooth out AC waves put out by the AC to DC rectifiers.
Take a closer look at the wiring
diagram for the Starter Solenoid is. There you can see that the
battery can be removed because the ALT+ would provide enough juice
to run the entire car. The terminal SOLENOID1 has the two wires that
run to the starter, while SOLENOID2 has the +BAT, +ALT, +ECC, +TERM
(Fuse panel), and even some lines for the Defrost and Power seats.
In theory once the car is started one
could remove the battery completely and the car will remain alive.
The Battery's main purpose is to be a repository of energy and
provide a source of juice to START the car and to keep the computer
juiced until the next run cycle.
Therefore, the idea of the switch is
to remove the +BAT (or huge WELDING CABLE) from the circuit in case
of accidents or any maintenance."
Remote Terminals:
[BS] "I'll be installing mine in the
lower left hand corner of the trunk, just where the pan drops off.
Why, because I want the cables routed away from the fuel lines, and
will still have them within reach if I ever need to have the car
jump started, just pop the trunk lid, and away I could go........The
battery cut off that was originally installed in 2134 did not have a
removable key, so I may end up replacing it with one that does for
added security and peace of mind as well...."
[D55] "My only fear of having the remotes
mounted externally is that some jackass (or meanspirited BASTARD)
could easily short out your little Cobra while you're slurping ice
cream cones and walking around the car show. (Marshmallows anyone?)
I think the external mounting makes the car look like it just came
off a track, but I'd rather have them locked up in the trunk."
[DP] "If the remote battery
terminals are external it would make sense to wire the positive
terminal to the load side of the existing battery disconnect switch.
With the battery switch "off", the positive remote
terminal is not connected to the battery. That would seem the safest
way to prevent potential problems associated with the exposed
terminals"
[D55] "OK, that would work as
long as you put the positive remote "aft" of the battery
cut-off (opposite the "hot" side of the cut-off) and, as
dpmac stated, you've got the battery cut off set up to cut positive.
My cut-off is run from the negative side (which I guess I'll never
hear the end of at this point, although my FFR instructions TOLD ME
to hook up the disconnect to ground and not positive), my remote
terminals are happily in my trunk (and spaced quite a bit apart from
each other to avoid jumper cables from shorting on each
other)."
[IL] "I separated them, one on
the far left, one on the far right (positive). For the positive, I
glued black rubber on the aluminum surrounding it for several inches
so that I won't accidentally touch ground with the leads. When my
battery disconnect switch is off, nothing is connected to it except
for a fused separate line to my alarm system. This way, the alarm
still works if someone turns off the battery power. I have both my
battery switch, and my fire bottle pull right down low next on the
left side of the passenger seat - you have to look for them to find
them. I leave a pin in the fire bottle in the trunk when not on the
track to avoid any tamperers for making a mess."
[AL] "Remote terms inside trunk,
lower left side next to fuel cutoff. Cutoff switch located behind
driver seat next to tunnel. Not really visable. Read somewhere that
some racing sanctions want them visable, like even outside the car
for easy access by track crews etc, which mine aren't. Also used
poly fuse across the cutoff terms to keep the computer alive. Would
also recommend a cutoff switch between the battery and remotes
terms. During the build there were times that I would have liked to
kill those posts also."
[Wade] "I put mine inside the
trunk, out of the way. So far, I have never needed to use them, and
I hope I never do."

[NA] "I have mine in the engine
compartment mounted to an angle bracket attached to the rear of the
front X-frame member on the right side. Not hard to get to - plus
during the winter months I can connect the trickle charger leads
from underneath the front suspension, and still have the hood,
trunk, and doors closed. One gauge wire from battery to the terminal
and then 4 gauge (kit) to the starter solenoid. Battery connected to
frame at rear end with one gauge wire, and at terminal another
grounding connection with 4 gauge. Works for me - no cutoff switch,
don't drag race - don't need it!"
[D55] "IMHYSO (In My Humble Yet
Sarcastic Opinion) I can't see why you'd mount "remote"
(as in "away", "far", or "distant")
terminals "near" the solenoid. You have a looong hot
terminal coming right from the battery to the hot side of the
solenoid. You can hook a jumper to the hot side of the solenoid and
ground anywhere you please and crank away. The trunk/outside rear
makes the hook up convenient."
[MC] "I don't know if it a good
practice or not but if you ever need to jump start a car and I have
done this even on a semi truck is to simply place one of the jumpers
on the starter positive terminal and the ground to the engine block
and wala. now to make it easier place a terminal inside the engine
compartment somewhere easier to get to than the starter and run a
line down to the starter, or simply mount the starter solenoid
somewhere easy to get to and this would accomplish the same thing,
yes no maybe I think this would be better or just as good since your
putting power right where you need it considering the battery is at
the opposite end of the car with a lot of cable from point a to b.
my two cents save the money and extra work and do something else
with it."
[DP] "
I have mounted the RBT's in the trunk at what
appears to be standard location as noted in Wades Picture above. I
have connected the Red terminal direct to the positive battery post
BEFORE the battery cut off switch. In this fashion I can charge the
battery with the cut-off switch "off", key removed. If I
need to jump start the car, that would require battery switch
"On" or the key in anyway.
Rather than using the Raychem polyfuse I ran
two 16awg leads from cut off switch to the under dash area that will
connect to a basic marine small 1 Amp push button circuit breaker.
This will keep the computer powered up. Should there be a problem,
or screw up on my part the breaker will trip and I will have to
press the small button under the dash to reset it.
The poyfuse resets auto. If there is a short
circuit or load greater than the polyfuse rating, I assume it may
keep tripping/resetting until??? I would feel better if I had to do
the reset, this way I would always know something was up."
Battery Fell Out!
[JP] "My battery fell out of the rear of
my Cobra after a bit of hard acceleration today. I dragged it a few
blocks by the cables before realizing what happened, and had to be
towed to a local station for repair. I found the battery tray and
three of the threaded hook rods that hold everything to the frame;
nothing failed, unless maybe I broke the fourth rod somewhere else.
I believe it's my fault whatever happened, I haven't checked the
tightness of those nuts for a long time. I will regularly in the
future.
I could've had a real disaster: my cables were
long enough to allow the battery to drag back under the gas tank.
With no rubber tank cover, the + and - posts would've certainly
contacted the tank metal...ka-boom. Probably all kinds of other
mischief that could've happened. SOOOO...CHECK YOUR NUTS RIGHT NOW,
please.
Does someone have a better way to mount the
battery, to avoid this possibility in the future? I'd like to leave
the battery down there, but have no ideas how to secure it better.
Thanks for any suggestions!"
[DI] "you possibly double nut the hook
rods or use some sort of self locking nuts (the type that have the
teflon in side that make it near impossible for them to loosen up on
their own). Maybe some locktite as well"
[RT] "the kit comes with nyloc nut's,
they should not back off unless they have been reused a few
times. Double nutting would be the easiest fix."
[LS} "I was under my car yesterday and
noticed that the battery tray was loose and I could rock the battery
back and forth a couple of inches. It's on my list to secure it more
safely."
[RS] "Several times each year I like to
run an open track event. The Cobra goes up on stands or a hoist
prior to the event. Every fastner gets a wrench or a socket, not to
mention oil, brake fluid changes and a thorough visual inspection.
Take the time to check things out. I like the battery location
because it's down low and cheap to replace every couple years."
[RG] "I took a slightly different
approach. I fabled up a battery box that surrounds the battery, but
is still open at the top (no way for the battery to come out unless
all the nuts come off). Now the potential down side, I bolted it
straight up thru the tubing into the trunk, so you can see the nuts
on the floor of the trunk. But I feel much better about it in this
location. I also went with an optima battery. I know it will be a
pain to change out, but I don't expect to be doing it that often
anyway.
The other option is to do the remote location
of the whole battery into the trunk."
[RB] "Every time I'm doing my check over
I have been checking those bolts as well as the tightness of the
actual battery terminals. I have heavy rubber covers over the
battery terminals - got them sometime ago incase the battery did
move around. I can see how if the battery moved the rods would be
looser. So maybe a wooden frame - between the battery and the bolts
- around the outside of the battery would help hold it in place.
That way if the battery bolts loosened the battery still would not
move - until the bolts came completely out."
[DK] "1. Nothch the hooks so they are
less prone to slip out of the frame holes.
2. Add aluminim tubes over the rods. With a
few washers for shimming, I should be able to torque the rods and
all the stress will be taken up against the frame not the thin
battery tray."
[HD] "I relocated my battery up front.
May not be period correct, but sure easy to get to for service,
inspection, etc."
[FFR] "We have a battery box kit that
locates the battery in the trunk for the irs guys but you could
easily use this if you are concerned.
I really like the tubing around the bolt idea
since it allows you to tighten the nuts tighter. I think I will put
out a tech bulletin about this one since it could be dangerous if
those nuts are not tightened properly.
Better yet I think I will put the tubing in
the bulletin so people actually use it."
[RO] "Most hardware stores carry aluminum
angle, put a length on each side under the tray to add more
rigidity. We always double nut the assembly and have also put epoxy
in the holes on the frame so the hooks are more permanent. The box
in the trunk is easy but eats up room."
[FS] "I almost had the same thing happen
to me at NERC this past summer. When I got home and jacked the
car up to clean it up and go over everything after two days of open
track I noticed the battery hanging by only three of the four
bolts. I think the main problem is where the "J"
bolts hook into the 3/4" tubing. No matter how tight you make
them they can still come out of the frame. The tubing idea should
work. But I think you should run 1/4-20 bolts through the 3/4"
tubing and then fabricate new battery tray bolts that can be bolted
to the 1/4-20 bolts and to the battery tray. This would positively
lock the battery in."
[JP] "Double lock-nutted the threaded
rods today with big flat washers underneath, so think I'm set for
the time being."
[MR] "I bent the hooks further past 90
degrees so they would not be able to slide out of the holes so
easily. Also put 1" square rubber pads between the tray and the
battery, and the battery and the frame to prevent things from
sliding all around.
Also, I've been thinking of offering a powder coated stainless steel
tray that has edges folded up on all 4 sides to add stiffness in the
long dimension. Anybody interested in such a product? Not sure it
solves the falling out problem but it might be part of it.
There's always our behind the passenger seat mounting kit, but that
is only for original build solid axle coil over people."
[BR] "Close call! I had a friend weld a
new tray from 1" angle. I'll take a pic and try to post it
here. It sits on top of the x member that comes with IRS. We also
had to cut a panel from the trunk skin and fab. a new piece to
become a cover. This frees up the trunk space and puts the bat. down
low. the new Bat. box is bolted to the frame with 5/16 bolts and
nylocked. the battery itself is held in by a clamp at the base just
as like the donor."
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