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Speedometer Information

[SF] Question: "Is a different speedo cable required with Autometer gauges? The fitting on mine is threaded and the little white clip on the cable won't hold it on.  An adaptor maybe?"

Answers: [PL] "I have the Autometer speedometer and used the factory cable, VDO makes an adapter that goes right on to the factory cable and has a square pin in it that slides into the speedometer. Then you just screw it together and the whole setup cost like $10"

[JH] "My Autometer speedo gage is mounted to the right of the steering wheel. The cable comes in from the firewall, instead of the footbox. The stock cable was too long, so I
made a loop and took up the slack. The loop is in the tunnel area and is secured by zip-ties. Works fine. I tried shorter cables from a Taurus and a Escort, but they were about 1" too short."

[MR] "My stock cable was 68" long. Going through the FFR supplied hole in the top of the footbox works but is a little kinky and the stock cable length seem a bit short for nice smooth routing. I had a custom stainless jacketed cable made by ACI (616) 327 1991 in Michigan in an 80" length. I routed the cable through a notch in the top edge of the front of the footbox aluminum and a mating notch in the inside top footbox cover. Cost was in the 75 dollar range.  I have no idea how the person above got a stock cable so long he could put a dipsy doodle in it!"


Speedo Gear Chart
[KevinK] Source: The Corral Web

An important consideration during the gear swap is finding the right drive/driven speedometer gears per your application. Ford used a seven (7) tooth drive gear in the 1983 to 1989 T-5's, then switched to an eight (8) tooth drive in 1990 (used through 1995). If you have 3.73's with an eight-tooth drive, and the highest driven gear with twenty-three (23) teeth, the speedometer still reads 5% fast. With the limited number of gears available, the combinations are (number in the table is the driven gear tooth number to be used with left hand gear ratio and drive gear column):

Rear end ratio / Speedo drive

Six (6) tooth drive

Seven (7) tooth drive

Eight (8) tooth drive

3.27

16

19

21

3.55

17

20

23

3.73

18

21

n/a

4.10

20

23

n/a

4.30

21

n/a

n/a

Part number

E3ZZ-17285-B

E3ZZ-17285-A

F0ZZ-17285-A

Color

Black

Yellow

Green

Note: The above combinations are based on tires with or very near to stock diameter (225/55-16 is 25.74").


This is topic Speedo Cable Gear Chart? in forum Cobra Grandstand at FFCobra Discussion Forums.


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Posted by teamfour (Member # 615) on April 27, 2002, 09:19 PM:
 
In the old days of the "other" forum, there was a chart produced that listed the speedo gear required given your tire size and rear end gears. Anyone have it? I am running a standard T-5, 255-60-15s, and a 3.55 rear. I had put a 23T gear in, but it is nowhere close to accurate.
 
Posted by d isham (Member # 45) on April 27, 2002, 09:33 PM:
 
Here you go.
http://chris.kellnet.com/chambers/speedo_gears.htm
http://www.hanlonmotorsports.com/t5speedo.asp

Doug
 
Posted by teamfour (Member # 615) on April 27, 2002, 09:50 PM:
 
Thanks Doug! I looked at the tranny gear before putting the tranny in the car and the gear was white, which according to most charts is a 7 tooth gear. This led me to believe that I needed a 23T. However, I read that 1990 trannys came with a 8T gear which would require a 21T speedo gear. What the heck, I will just buy the 21, put it in and see what happens 
 
Posted by BillG (Member # 499) on April 27, 2002, 11:18 PM:
 
Well Doug, I used booth sites and the first says I need a 23 tooth gear, and the second says I need a 19 tooth gear? What one is right? Right now I am running 3.55 rear gears 93 tranny and 275/50 15" tires that are suposed to be 25.83" tall. I have a 20 tooth gear in now and in a measured mile I am about 1/10 of a mile to fast. Will the 19 tooth slow it down or do I go with the 23 tooth ? Very confused at this point. 
 
Posted by PiMan (Member # 22) on April 28, 2002, 08:46 AM:
 
Is there a similar chart for the Tremec TKO?

Or, does anybody know what cable I should buy for a TKO and the Stewart-Warner speedo? I am running a 3.55 rear end with tires 26.0 inches in dia.

Or, deos anyone know who would know?

Thanks for you help, as always.
 
Posted by d isham (Member # 45) on April 28, 2002, 09:55 PM:
 
Well, I can tell you that I am running a T-5Z w/ 19 tooth, 275-50-15 and 3.55 rear and I'm off (if I remember correctly) on the speedo by about 10 mph too fast. Last I checked it was 7 mths ago and just left it alone. Guess I will go back and check it again. May be this time I'll actually change out the gear for the correct one. I'm going to try a 21T this time.

Doug
 
Posted by MikeBraddock (Member # 627) on April 29, 2002, 11:00 AM:
 
After reading your posts on this thread it sounded like a very interesting question/problem, so here's what I was able to find:

First, another driven gear (ie the gear on the end of the speedo cable) chart:

http://www.ddperformance.com/speedo_gear_chart.htm

Next, the driven gear you need depends on what year T5 you are running. Ford made changes in '90, so you'll need a different gear for an '83-'89 vs a '90 to '95 T5 trans. From what I've read (which wasn't in the FRPP catalog, so it may not be 100%) Ford switched the drive gear (ie the gear on the output shaft of the trans which spins the speedo gear) in the T5 in 1990. The ‘83-’89 T5’s have a 7 tooth drive gear and the ’90 – ’95 T-5’s have an 8 tooth drive gear.

Here's an example off how these ratio’s are calculated:

driven gear teeth = (drive gear teeth * axle ratio * (63360/(3.14*D))/1000

The "63360" is the number of inches in a mile; 3.14*D (the tire diameter) is the rolling circumference in inches.

Using an early model T5 with 3.73 gears and a standard 26” tall tire, the above formula gives: (7 X 3.73 X 776)/1000 = 20.2 (which is close enough to the 20T speedo gear). This would be the correct calculation for a pre ’90 T5 since it uses the 7 tooth drive gear.

As a side note, the 23 tooth driven gear is not a Ford gear, so it doesn’t last too long and should probably be avoided. Instead, it’s suggested that you change the drive gear in the tailshaft and use a different (OEM Ford) gear. Instructions on changing out the drive gear can be found at the bottom of the following page:

http://chris.kellnet.com/chambers/speedo_gears.htm

 One of the more common questions on the Mustang tech boards is "What speedometer gear do I need to go with my new 3.73:1 gears?". Here's a simple calculator I drummed up to solve the problem. Enter the data from your drive line setup and hit 'Go Figure'.

Transmission Type

Rear Axle Ratio

Actual Tire Diameter [To the nearest 1/4 inch is good enough.]

Note: If you're not sure of your actual tire diameter, check out the home page of your tire manufacturer. Most manufacturers have an on-line tire selector that will give you the actual measured tire diameter. For example, my Dunlop D40M2 235/60VR15's have a measured diameter of 26.2 inches while my Mickey Thompson 26 x 8.5-15 have a running (grown) diameter of 26.0 inches.

Speedometer Drive Gear Teeth

Note: The production T5 transmissions for 1990-95 5.0L models use an 8 tooth drive gear as did the T-45 transmissions used in the 1996-98 Mustang GT. Most 1983-89 T5 transmissions used a 7 tooth drive gear as did the T-45 transmission used in the 1996-98 Mustang Cobras. Most AOD transmissions used either the 7 or 8 tooth drive gear.


Here's the part numbers for the various driven gears (courtesy of the 2000 Ford Racing Performance Parts catalog): 

Manual T5  Automatic 
Teeth  Part Number  Color  Teeth  Part Number  Color 
16  C0DZ-17271-A  Wine  16  D0AZ-17271-A  Blue 
17  C3DZ-17271-C  White  17  C7SZ-17271-A  Green 
18  C0DD-17271-B  Yellow  18  C7SZ-17271-B  Gray 
19  C0DZ-17271-B  Pink  19  C7VY-17271-A  Tan 
20  C1DZ-17271-A  Black  20  C8SZ-17271-B  Orange 
21  C4OZ-17271-A  Red  21  D0OZ-17271-B  Purple 
23*  DFM-17271-A  White 
* Available from Mustangs Unlimited @ 1-800-243-7278

I've yet to see a 22 tooth driven gear available for the T5, but I've been told that Mopar dealers may have them. Refer to our Gear Swap page for details on installing the driven gear in a T5. The 23 tooth driven gears are notorious at being short lived. Mine lasted only months before stripping all the teeth of itself. I think the root diameter is so small (in order to fit so many teeth on it), that it creates a bad mesh with the drive gear.

Unfortunately, the drive gear on the automatic transmissions (AOD) is integrally machined into the output shaft. This means that you'd have to replace the entire output shaft to change your drive gear to obtain the correct drive/driven gear ratios. This is pretty expensive and impractical. In this situation, you're better off obtaining a speedometer correction box to correct the speedometer readings. Email me if you need a source for the correction box. 

Manual Transmission Drive Gears 
Teeth  Part Number  Color 
E3ZZ-17285-B  Black 
E3ZZ-17285-A  Yellow 
F0ZZ-17285-A  Green 
The drive gear in a T5/T45 transmission is pretty easily changed. Follow the steps below:
  1. Drain and remove the transmission.
  2. With the transmission in neutral, remove the shifter cover housing (four bolts) and shifter assembly.
  3. Using a small punch, drive the roll pin down far enough to disengage the slider rail. Do not drive it all the way out of the shift gate.
  4. Remove the bolts attaching the tail shaft housing to the main transmission case.
  5. Slide the tail shaft housing, complete with shift gate, off the transmission. Be sure not to loose the detent ball and spring when the shift gate comes clear of the slider rail. Go ahead and remove the roll pin completely at this stage so that it can be driven in from the top side at reassembly.
  6. Depress the spring clip that retains the drive gear and slide the drive gear off the output shaft.
  7. Install the new drive gear and reassemble the tail shaft housing in the reverse order. A little petroleum grease will help hold the detent spring and ball in place while reassembling the tail shaft housing.

 



If you measure your tire diameter and don’t end up close enough to a stock OEM driven gear, you have two choices (that I found). First, you swap the drive gear as well as the driven gear (if that calculation comes out closer to a whole number of teeth matching a driven gear Ford sells). As an example, let’s say you have a ’91 T5 (8 tooth drive gear) with 3.73 gears and a 26” tall tire. The above formula would result in a 24.3 tooth gear, which isn’t available. Instead, you can change the drive gear to a 7 T and run a 21 T driven gear, as in the previous calculation.

Your second option if you desire an accurate speedo, can’t buy a driven gear that has the correct number of teeth, and you don’t want to change the speedo drive gear in your tranny, is to buy an inline correction box that a few speedo shops sell. With this box, you tell them your rear gear ratio, your rear tire size, the number of drive teeth, the number of driven teeth and they will build for you a calibration box that splices into your existing speedo cable. Cost is between $75 and $100.

The above formula is the one used in the gear calculator found on the chris.kellnet.com webpage noted previously. For me at least it sometimes helps to know where the numbers in these calculations come from. His program also calcs. the error in your speedometer reading based on the recommended drive gear, so you can decide whether you will be satisfied with it or not. For example, the error on the first calculation for the early model T5 with 3.73’s and a 26” tall tire would be:

error = [(20.2/7) – (20/7)] / (20.2/7) = [20.2 – 20] / 20.2 = 0.99%

Which means the speedo would then indicated velocities that are about 1% higher than actual.

I hope this helps.

Mike
 


Posted by MikeBraddock (Member # 627) on April 29, 2002, 11:29 AM:
 
Doug,

Here’s what I get for your setup:

D = 25.8”

Your T5Z should have an 8T speedometer drive gear. Based on that, I calculate your desired driven gear would be a 22 (22.17). Ford only makes a 22T driven gear for automatics, and I don’t think they are interchangeable (different part numbers).

Using your current 19T driven gear, I calculate an error of about 14% (high). You said you were off 10 mph, but at what speed? If it was around 70 mph, then this calculation is agreeing with what you measured.

In your case, I would recommend the following:

If you swap to a 21T, you will have an estimated error of 5.3% (high), which is a definite improvement over what you have now, for very little investment and labor.

To get closer than that, you will need to swap the tranny drive gear to a 7T and go with a 19T driven gear on the speedometer cable, which would result in a calculated error of approx. 2.1% (high).

Finally, if you prefer to be this accurate, but want the error to be on the low side, you can swap the tranny drive gear to a 6T and go with a 17T driven gear on the speedometer cable, which would result in a calculated error of approx. 2.2% (low).

By the way, I forgot to mention in my last post that there are three manual tranny speedometer drive gears available from Ford: 6, 7 and 8T. Their part numbers and colors are
 
Posted by MikeBraddock (Member # 627) on April 29, 2002, 11:38 AM:
 
Lee,

Here’s what I get for your setup:

D = 27.0”

If your T5 is an ’89 or older, it should have a 7T speedometer drive gear. Based on that, I calculate your desired driven gear would be a 19T (18.5). Using your current 23T driven gear, I calculate an error of about 24% (low). With a 19T driven speedometer gear, your error would be closer to 2.5% (low).

If your T5 is a ’90 or newer, it should have an 8T speedometer drive gear. Based on that, I calculate your desired driven gear would be a 21T (21.2). Using your current 23T driven gear, I calculate an error of about 8.6% (low). With a 21T driven speedometer gear, your error would be closer to 1% (high).

I hope some of this information will be helpful 

Mike
 
Posted by MikeBraddock (Member # 627) on April 29, 2002, 11:48 AM:
 
Bill,

Just so you didn't think I forgot about you , here’s what I get for your setup:

D = 25.83”

Your T5 should have an 8T speedometer drive gear. Based on that, I calculate your desired driven gear would be a 22 (22.17). Using your current 20T driven gear, I calculate an error of about 9% (high). As I told Doug, I don’t think Ford’s 22T speedo gear will fit the T5 as they have different part numbers (I could certainly be wrong on this!).

In your case, I would recommend the following (which is very similar to what Doug needs):

If you swap to a 21T, you will have an estimated error of 5.2% (high), which is again, a definite improvement over what you have now, for very little time and money.

To get closer than that, you will need to swap the tranny drive gear to a 7T and go with a 19T driven gear on the speedometer cable, which would result in a calculated error of approx. 2.1% (high).

Finally, if you prefer to be this accurate, but want the error to be on the low side, you can swap the tranny drive gear to a 6T and go with a 17T driven gear on the speedometer cable, which would result in a calculated error of approx. 2.2% (low).

Mike
 
Posted by d isham (Member # 45) on April 29, 2002, 11:50 AM:
 
Mike,

What great responses. Thanks for the detailed info on my specific application.

quote:
Using your current 19T driven gear, I calculate an error of about 14% (high). You said you were off 10 mph, but at what speed? If it was around 70 mph, then this calculation is agreeing with what you measured.
My speed was 70 mph so your calculations are in deed correct. 14% error is huge. I think I'll swap out to a 21T. With a 21T hopefully the 5.3% error will save me from a few potential speeding tickets.

Out of couriousity, what is involved in swapping out a driven gear (to a 7T) w/ an already installed tranny? May be more work than I want to tackle at this point.

Thanks again,
Doug
 
Posted by MikeBraddock (Member # 627) on April 29, 2002, 11:54 AM:
 
PiMan,

I believe a tremec 3550 and TKO use the same drive and driven gears as the T5. You (or I [Big Grin] ) should contact someone who would know for sure, like Mike Forte. Assuming they are the same, I would venture to guess the tremec uses an 8T drive gear, so in your case, you would want a 22T gear, which I don't think you can get, so either go with a 21T, which will give you a 4.5% error on the high side, or do what I suggested to Doug and Bill and swap the drive gear to a 6T and run a 17T speedo driven gear to end up with around 2.8% error on the low side...

I will ask Mike next time I speak with him if the tremec speedo gears work the same as the Ford gears. If you find out, please let us know !

Thanks.

Mike
 
Posted by MikeBraddock (Member # 627) on April 29, 2002, 12:25 PM:
 
Doug,

The tranny has to come out to replace the speedo drive gear. Here’s a reprint from the chris.kellnet page describing what’s involved to swap out the speedo drive gear:

The drive gear in a T5/T45 transmission is pretty easily changed. Follow the steps below:
1. Drain and remove the transmission.
2. With the transmission in neutral, remove the shifter cover housing (four bolts) and shifter assembly.
3. Using a small punch, drive the roll pin down far enough to disengage the slider rail. Do not drive it all the way out of the shift gate.
4. Remove the bolts attaching the tail shaft housing to the main transmission case.
5. Slide the tail shaft housing, complete with shift gate, off the transmission. Be sure not to loose the detent ball and spring when the shift gate comes clear of the slider rail. Go ahead and remove the roll pin completely at this stage so that it can be driven in from the top side at reassembly.
6. Depress the spring clip that retains the drive gear and slide the drive gear off the output shaft.
7. Install the new drive gear and reassemble the tail shaft housing in the reverse order. A little petroleum grease will help hold the detent spring and ball in place while reassembling the tail shaft housing.

Mike
 
Posted by BillG (Member # 499) on April 29, 2002, 03:27 PM:
 
Thanks Mike, I think I will go with the easy fix, 21 tooth gear. 5% should equal 105 mph at 100 mph. should be close enough to keep me out of trouble. 
Thanks again, Bill
 
Posted by MikeBraddock (Member # 627) on April 29, 2002, 08:56 PM:
 
No problem Bill. Glad I could help. I think that's what I would do too.

Mike
 
Posted by PiMan (Member # 22) on April 30, 2002, 10:28 AM:
 
Mike, thanks for the help.

Mike Forte confirmed that the TKO runs a 7 tooth gear, so I ordered up the 20 tooth cable set from him.
 
Posted by MikeBraddock (Member # 627) on April 30, 2002, 08:40 PM:
 
PiMan,

You beat me to it  . Mike emailed me back today and told me the tremec 3550 and TKO both use a 7T speedo drive gear. Thanks for posting!

In your case with the 7T gear, 3.55 gears and 26" tire, wouldn't you want a 19T gear? I calculate 19.27T, so a 19T drive gear would give you an error of 1.4% on the high side, whereas a 20T gear will give an error of 3.8% on the low side (although that might not be a bad thing  !).

Mike

 

 

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